ABS Sheet

You Professional ABS Sheet Suppliers!

 

Yangzhou ChengSen Plastic Co.,Ltd is an enterprise specializing in the production of automotive interior and exterior plastic parts, ABS sheet and ABS composite plastic sheet (including PC/ABS sheet, PMMA/ABS sheet, PVC/ABS sheet and so on), and the products are mainly used in automobile manufacturing.

 
 
Why Choose Us

Production Equipment

We have six advanced co-extrusion machines and equipment, three of which are imported from Germany, two from Japan and one from Italy. We also have 4 sets of advanced thermoforming equipment to customize products for customers, to solve the troubles of customers when they look for thermoforming production suppliers.

Our Factory

Our factory, which was founded in 2002, covers an area of 20,000 sqm. Equipped with eight automatic extruded production lines, our annual output is 30000 tons.

Our Certifications

Our company is SGS, ISO 9001, IATF 16949 certified and has received certificates, Products certified to RoHS and awarded the certificate.

Global Shipping

Our products are sold all over the world, such as Vietnam, Thailand, Egypt, Iran, Mexico, Russia, Poland, Brazil, the United States, Malaysia, Italy. The annual export volume exceeds $50 million.

 

Introduction to ABS Sheets

 

ABS plastic sheets, known as Acrylonitrile Butadiene Styrene sheets, are a highly versatile and widely used thermoplastic material. They are created through the polymerization of acrylonitrile and styrene in the presence of polybutadiene, resulting in a material that combines the strength and rigidity of acrylonitrile and styrene with the toughness of polybutadiene.

 

Product Specification

We offer the following Product Specifications:

 

Tensile Strength

81~130MPa

Grade

100% Virgin

Customized

Accetptable

Color

Clear, White, Color, Black or Customized

MOQ

1000 Kg

Payment

LC, Tt

Surface Finish

Matte, Glossy, Embossed/Textured / Patterned

Thickness

0.7-14mm

Delivery Day

14 Days

Specification

1220mm x 2440mm or customized

Transport Package

Pallet, Packing with PE Film

Origin

China

Certificate

ISO9001

Production Capacity

3000 Tons/Month

 

Advantages of ABS Sheet
 

Impact resistance:

ABS plastic is known for its excellent impact resistance, making it suitable for applications that require durability and toughness.

Strength and stiffness:

ABS has good mechanical properties, including high strength and stiffness. Its ability to withstand loads and stresses makes it suitable for structural components.

Versatility:

When it comes to manufacturability, ABS plastic is a versatile material that can be easily molded and shaped through various services, such as injection molding, machining and 3D printing.

Chemical resistance:

The material exhibits resistance to a wide range of chemicals, including acids, alkalis, and various solvents.

Electrical insulation:

ABS has good electrical insulating properties, so you will find it in electrical and electronic components, housings, and enclosures.

Surface finish:

ABS plastic can be easily finished and post-processed for a smooth and aesthetically appealing surface.

 

Applications of ABS Sheet

Consumer Electronics: ABS plastic Sheet is commonly used to produce consumer electronics such as computer keyboards, computer mice, remote controls, cell phone cases, and audio/video equipment housings. Its impact resistance, versatility, and electrical insulation properties make it suitable for these applications.

 

Automotive Parts: The material is widely used in the automotive industry for a variety of interior and exterior components. Examples include dashboards, instrument panels, door panels, trim, grilles, mirror housings, and interior console parts. The strength, impact resistance, and surface finish of ABS plastic make it suitable for automotive applications.

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Toys and Games:

ABS plastic Sheet is a popular material for making toys and games due to its durability, impact resistance, and ability to be molded into complex shapes.

 

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Household Appliances:

ABS plastic is used to produce vacuum cleaners, blenders, coffee makers, toasters, and kitchen appliances. Its strength, chemical resistance, and ease of processing make it suitable for these applications.

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Medical Devices and Equipment:

The material is used in the medical field to produce a range of devices and equipment.

 

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Sports and Recreational Equipment:

ABS plastic Sheet is used to make sports and recreational equipment such as helmets, protective gear, exercise equipment, skateboards, and bicycles.

 

Thickness and Sizes of ABS Plastic Sheets

 

 

ABS plastic sheets come in various sizes to meet the diverse needs of different industries. One of the most popular sizes is the ABS plastic sheet 4x8. This size, measuring 4 feet by 8 feet, is widely used in various applications due to its versatility and ease of handling. The 4x8 abs sheet is ideal for large-scale projects where extensive coverage is required without the need for multiple smaller sheets.

 

The thickness of ABS plastic sheets varies significantly, providing options for different structural and functional requirements. Two commonly used thicknesses are the 1/4 ABS plastic sheet and the 1/8 ABS plastic sheet.

 

1/4 Inch ABS Plastic Sheet

The 1/4 ABS plastic sheet offers substantial rigidity and strength, making it suitable for applications that require enhanced durability and impact resistance. This thickness is commonly used in automotive components, protective casings, and structural parts. Its robust nature ensures that it can withstand high-stress environments and provide long-lasting performance.

 

1/8 Inch ABS Plastic Sheet

On the other hand, the 1/8 ABS plastic sheet is thinner and more flexible, making it ideal for applications where lighter weight and easier manipulation are necessary. This thickness is often chosen for decorative elements, interior trims, and applications where detailed shaping and forming are required. Despite its thinner profile, it still maintains excellent impact resistance and surface hardness.

 

Extrusion Process of ABS Sheet
 

The extrusion process is a fundamental step in the manufacturing of ABS plastic sheets, where the ABS resin is transformed into continuous sheets of uniform thickness and dimensions.

Feeding and Melting:

The ABS resin pellets are fed into the extruder hopper, where they are gradually heated and conveyed towards the extrusion barrel. Inside the barrel, the resin pellets are subjected to increasing temperature and pressure, causing them to melt and form a viscous molten mass.

Screw Extrusion:

Within the extruder barrel, a rotating screw mechanism helps to transport and compress the molten ABS resin along the barrel's length. The screw's design and rotation generate shear forces that further homogenize the molten resin, ensuring uniformity in temperature and composition.

Die Design and Sheet Formation:

As the molten ABS resin reaches the end of the extruder barrel, it passes through a specially designed die. The die imparts the desired shape and dimensions to the molten resin, forming it into a continuous sheet of uniform thickness. The die's configuration can vary depending on the intended application and desired sheet properties, allowing for customization of sheet thickness, width, and surface texture.

Cooling and Solidification:

After exiting the die, the freshly extruded ABS sheet undergoes rapid cooling to solidify its shape and structure. Cooling methods may include contact cooling via rollers or water-cooled calibrators, as well as air or vacuum cooling systems. Proper cooling is essential to prevent deformation, warping, or internal stresses in the finished ABS sheet.

Cooling and Solidification:

After exiting the die, the freshly extruded ABS sheet undergoes rapid cooling to solidify its shape and structure. Cooling methods may include contact cooling via rollers or water-cooled calibrators, as well as air or vacuum cooling systems. Proper cooling is essential to prevent deformation, warping, or internal stresses in the finished ABS sheet.

Temperature Control and Melt Flow:

Temperature control is critical throughout the extrusion process to ensure optimal material flow and sheet quality. Precise temperature control helps to maintain the ABS resin's viscosity within the desired range, facilitating uniform extrusion and sheet formation. Monitoring and adjusting melt flow characteristics are essential to prevent defects such as melt fracture, uneven thickness, or surface irregularities in the finished ABS sheet.

 

Certificate

 

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FAQ

Q: What is ABS sheet used for?

A: Typically, ABS plastic sheet is used on dashboards, wheel covers, and body parts because of its strength, low temperature resistance, and rugged surface that doesn't easily scratch.

Q: What are the manufacturing processes for ABS?

A: There are two main processes that can be used to produce ABS: mass and emulsion. In the mass process, styrene and acrylonitrile are mass polymerized in the presence of a rubber substrate (polybutadiene or styrenebutadiene elastomer).

Q: Is ABS the same as vinyl?

A: Many of the key differences between Acrylonitrile Butadiene Styrene (ABS) and Poly Vinyl Chloride (PVC) are either minor or situational, but there's one difference likely to stand out to many homeowners: ABS pipe is made with BPA, and PVC pipe is not. BPA, or Bisphenol A, is a chemical commonly used to harden plastic.

Q: Why use ABS instead of PVC?

A: One of the key benefits of using ABS pipe is that it is less likely to deform in high temperatures than PVC pipe, which means it can be used for both hot and cold water applications. ABS is also resistant to a variety of chemicals, making it ideal for use in industrial settings such as factories or laboratories.

Q: Is ABS ok for outdoor use?

A: Unlike some other plastics that may become brittle or degrade when exposed to the outdoor elements, ABS sheets maintain their structural integrity and mechanical properties even in harsh weather conditions. This makes them ideal for outdoor applications where durability and performance are critical.

Q: Are you a factory or a trading company ?

A: We are a factory and trading company at the same time.

Q: How about the quality of the products ?

A: Our products are of high quality and we have registered and reputable brands.

Q: What is the minimum order quantity?

A: MOQ 5000 pcs for mass production, 1 pcs for sampling

Q: Can you provide material certification report?

A: We can provide a full set of SGS physical test report (including scratch resistance/light aging/volatility test)

Q: How to deal with design changes?

A: Free ECN engineering change support, mold modification fee is based on the actual cost.

Q: What is your terms of payment?

A: T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages before you pay the balance.

Q: How about your delivery time?

A: Generally, it will take 20 to 30 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q: Can you produce according to the samples?

A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q: What is your sample policy?

A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q: Do you test all your goods before delivery?

A: Yes, we have 100% test before delivery.

Find professional ABS sheet manufacturers and suppliers in China here! Please feel free to buy high quality ABS sheet for sale here from our factory. Contact us for customized service.

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